Product Category
Double-layer water bath sterilization pot
Abstract:
Product Description
Double-Deck Water Bath Sterilization Pot Product Introduction
The double-layer water bath sterilization pot is a standardized sterilization equipment tailored for the food processing industry. Featuring a dual-layer tank structure—upper and lower—it is specifically designed to provide stable and uniform sterilization treatment for various types of sealed-packaged foods. It is suitable for production scenarios ranging from small- to large-scale operations, helping enterprises standardize their production processes, ensure consistent product quality, and meet the hygiene and standardization requirements of the food processing industry.
I. Core Product Structure
The equipment features a dual-layer integrated tank design: the upper layer is a preheating water storage tank, while the lower layer is the core sterilization working tank. The two layers are linked to enable recirculation and reuse of hot water, thereby optimizing energy utilization efficiency. The tank adopts a sealed design, paired with precision sealing components, ensuring stable temperature and pressure during operation, reducing energy and water resource wastage. Meanwhile, the tank boasts a compact structure with smooth welds, making it easy to clean and maintain on a daily basis.
II. Operational Advantages
The equipment is easy to operate and simple to understand. It allows pre-setting and storing multiple sets of sterilization process parameters. Once started, it can automatically complete the entire process—including heating, maintaining constant temperature, cooling, and pressure relief—thus reducing manual intervention and lowering operational complexity. Throughout the entire process, key parameters such as tank temperature, pressure, and sterilization time are displayed in real time. The equipment also supports data recording and traceability, meeting the standardized production requirements of the food processing industry. Moreover, it can flexibly adapt to sterilization needs for different specifications and various processes.
III. Core Performance Features
Dual-layer synergy for efficient production adaptation: The upper-level preheating water tank can store hot water in advance, while the lower-level sterilization tank focuses exclusively on the sterilization process. This coordinated operation of preheating and sterilization reduces waiting time for temperature rise, ensuring effective sterilization while enhancing production continuity and accommodating a variety of production rhythm requirements.
Uniform sterilization, safeguarding product quality: Utilizing a hot-water circulation and turbulence design, this system ensures a uniform temperature distribution throughout the tank, minimizing local temperature differences. This not only delivers stable sterilization results but also reduces damage to food packaging, maximizing the preservation of the product’s original taste and texture. It is compatible with a variety of sealed packaging types.
Energy-efficient and highly efficient, with broad compatibility: The double-layer tank enables the recycling of hot water, reducing waste of water resources and energy and optimizing operational costs for enterprises. The equipment is compatible with the installation and operating conditions of most food processing facilities, requiring no complex modifications for immediate deployment and catering to the needs of food processing enterprises of various sizes.
Safe and reliable, compliant with standards: The main body is made of food-grade stainless steel, which is corrosion-resistant and easy to clean, fully meeting hygiene standards for food production. It is equipped with multiple protective mechanisms, including overtemperature alarms, overpressure relief valves, dry-burn protection, and door safety interlocks, ensuring standardized operating procedures and reducing operational risks.
Durable and easy to maintain: The tank is made from high-quality materials and features a robust structure, perfectly suited for long-term, continuous production needs. The equipment design takes maintenance convenience into account, with key components being easily disassembled and inspected, thereby reducing downtime for maintenance. The simple, double-layer structure optimizes pipeline layout, further enhancing maintenance efficiency and ensuring uninterrupted production.
IV. Scope of Application
Widely used for sterilization treatment of various sealed packaged foods, covering:
- Vacuum-packed products: meat, braised foods, soybean products, poultry and egg products, etc.;
- Canned goods: fruit canned goods, vegetable canned goods, meat canned goods, mixed-grain canned goods, etc.;
- Sauce and seasoning category: hot pot base, chili sauce, broad bean paste, compound seasonings, etc.;
- Others: beverages, dairy products, pet food, deeply processed and sealed agricultural products, and more.
V. Product Value
This equipment features a dual-layer interconnected design to enhance production continuity, user-friendly operation to simplify the production process, uniform sterilization to ensure product quality, energy efficiency and durability to reduce operating costs, and multi-layered protection measures to guarantee production safety. It is tailored to meet the standardized and regulated production needs of food processing enterprises, helping companies solidify their product quality foundation, rationally control production costs, and align with industry development trends.
Product Parameters
Project |
Unit |
1000# |
1200# |
1200# |
1200# |
1300# |
1300# |
The length of the cylinder |
Millimeter |
2400 |
2400 |
3200 |
4000 |
3600 |
4500 |
Total length |
Millimeter |
3900 |
4400 |
5200 |
6000 |
8800 |
6700 |
Total width |
Millimeter |
1400 |
1600 |
3500 |
1600 |
1800 |
1800 |
Total height |
Millimeter |
3200 |
3500 |
3500 |
3500 |
3800 |
3800 |
Capacity |
m3 |
2.2 |
3.2 |
4 |
4.9 |
5.3 |
6.5 |
Food basket |
One |
3 |
3 |
4 |
5 |
4 |
5 |
Air consumption |
Kg/batch |
115 |
180 |
230 |
280 |
300 |
370 |
Device power |
kilowatt |
8 |
14 |
14 |
14 |
21.5 |
21.5 |
Power consumption |
KW/h |
5 |
8 |
8 |
8 |
8 |
8 |
Set temperature |
1 45° |
||||||
Test pressure |
0.44 megapascals |
||||||
Design pressure |
0.35 megapascals |
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