Product Category
Fully automatic one-to-two water bath sterilization pot
Abstract:
Product Description
Fully Automatic 1-to-2 Water Bath Sterilization Pot – Product Introduction
The fully automatic one-to-two water-bath sterilization pot is a standardized sterilization device tailored for the food processing industry. It features a “one main, two auxiliary” one-to-two tank structure and a fully automated control system. This equipment is specifically designed to provide stable and uniform sterilization treatment for various types of sealed-packaged foods, efficiently supporting large-scale, batch production scenarios. It helps enterprises optimize their production layout, standardize production processes, and ensure consistent product quality stability.
I. Core Product Structure
The equipment features a fully automatic, integrated one-to-two design, consisting of one main heating and water-storage tank paired with two sterilization working tanks. The main tank is responsible for centralized heating and maintaining a constant water temperature, while the two working tanks can operate independently and alternate in sterilization cycles, thereby separating the heating and sterilization processes and significantly boosting production efficiency. The tank bodies adopt a sealed design, complemented by precision sealing components, ensuring stable temperature and pressure during operation, reducing energy loss, and facilitating subsequent cleaning and maintenance.
II. Advantages of Fully Automatic Operation
The equipment is equipped with an intelligent PLC touch-control system that features a simple and easy-to-understand interface. It allows users to pre-set and store multiple sets of sterilization process parameters. Once started with a single button press, the system requires minimal manual intervention. The main tank and two working tanks can operate in coordinated fashion, automatically completing the entire process—including heating, maintaining constant temperature, cooling, and pressure relief. Throughout the entire process, key parameters such as tank temperature, pressure, and sterilization time are displayed in real time. The system also supports data recording and traceability, meeting the standardization requirements of the food processing industry. Moreover, the two working tanks can independently configure their own process parameters, making them well-suited for sterilization needs involving different specifications and processes, thus offering greater flexibility.
III. Core Performance Features
One main tank and two auxiliary tanks work in a highly efficient, coordinated manner to boost production capacity: The system features a primary tank for centralized hot water supply, while two secondary tanks operate in alternating cycles, eliminating the waiting time associated with single-tank operation. This design not only ensures effective sterilization but also significantly increases sterilization capacity per unit of time, making it well-suited for large-scale production needs.
Uniform sterilization, preserving quality: Utilizing a hot-water circulation and turbulence design, this system ensures a uniform temperature distribution throughout each sterilization tank, minimizing local temperature differences. This not only delivers stable sterilization results but also reduces damage to food packaging, safeguarding the original taste and texture of the product while being compatible with various types of sealed packaging.
Energy-efficient and highly adaptable: The main tank features centralized heating and recirculation of hot water, reducing waste of both water resources and energy. Compared to multiple standalone sterilization pots, this system optimizes energy consumption patterns and lowers long-term operational costs for enterprises. The equipment is compatible with the installation and operating conditions commonly found in most food processing facilities and can be put into operation without complex modifications.
Safe and reliable, compliant with standards: The main body is made of food-grade stainless steel with smooth welds, offering excellent corrosion resistance and easy cleaning—fully meeting hygiene standards for food production. Each tank is equipped with multiple protective mechanisms, including overtemperature alarms, overpressure relief valves, dry-run protection, and door safety interlocks, ensuring standardized operating procedures and reducing operational risks.
Durable and easy to maintain: The tank features a compact structure and is made from high-quality materials, making it well-suited for long-term, continuous production. The equipment design also prioritizes ease of maintenance—key components are easily disassembled and inspected, minimizing downtime for maintenance. Additionally, the “one-to-two” configuration simplifies piping layout, further enhancing maintenance efficiency and ensuring uninterrupted production.
IV. Scope of Application
Widely used for sterilization treatment of various sealed packaged foods, covering:
- Vacuum-packed products: meat, braised foods, soybean products, poultry and egg products, etc.;
- Canned goods: fruit canned goods, vegetable canned goods, meat canned goods, mixed-grain canned goods, etc.;
- Sauce and seasoning category: hot pot base, chili sauce, broad bean paste, compound seasonings, etc.;
- Others: beverages, dairy products, pet food, deeply processed and sealed agricultural products, and more.
V. Product Value
This equipment enhances production capacity through a one-to-two collaborative design, simplifies the production process with fully automated operation, ensures product quality through uniform sterilization, reduces operating costs by being energy-efficient and durable, and safeguards production safety with multiple layers of protection. It is tailored to meet the scaled, standardized, and regulated production needs of food processing enterprises, helping companies optimize production efficiency, solidify their product quality foundation, and effectively control production costs, thus aligning with industry development trends.
Product Parameters
Project |
Unit |
1000# |
Number 1200 |
Number 1200 |
Number 1200 |
1300# |
1300# |
The length of the cylinder |
Millimeter |
2400 |
2400 |
3200 |
4000 |
3600 |
4500 |
Total length |
Millimeter |
3900 |
4400 |
5200 |
6000 |
8800 |
6700 |
Total width |
Millimeter |
1400 |
1600 |
3500 |
1600 |
1800 |
1800 |
Total height |
Millimeter |
3200 |
3500 |
3500 |
3500 |
3800 |
3800 |
Capacity |
m3 |
2.2 |
3.2 |
4 |
4.9 |
5.3 |
6.5 |
Food basket |
One |
3 |
3 |
4 |
5 |
4 |
5 |
Air consumption |
Kg/batch |
115 |
180 |
230 |
280 |
300 |
370 |
Device power |
kilowatt |
8 |
14 |
14 |
14 |
21.5 |
21.5 |
Power consumption |
KW/h |
5 |
8 |
8 |
8 |
8 |
8 |
Set temperature |
1 45° |
||||||
Test pressure |
0.44 megapascals |
||||||
Design pressure |
0.35 megapascals |
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