Product Category
Fully Automatic Double-Deck Water Bath Sterilization Pot
Abstract:
Product Description
Fully Automatic Double-Deck Water Bath Sterilization Pot – Product Introduction
The fully automatic double-layer water bath sterilization pot is a standardized sterilization equipment designed specifically for the food processing industry. Featuring a double-layer tank structure and a fully automated control system, it provides stable and uniform sterilization treatment for various types of sealed-packaged foods. It is well-suited for large-scale production environments, helping enterprises standardize their production processes and ensure consistent product quality.
I. Core Product Structure
The equipment features an integrated, double-layer tank design: the upper layer is a preheating water storage tank, while the lower layer serves as the core sterilization working tank. This dual-layer structure enables the recycling and reuse of hot water, thereby optimizing energy utilization efficiency. The tanks adopt a sealed design, paired with precision sealing components, ensuring stable temperature and pressure during operation, reducing energy loss, and facilitating subsequent cleaning and maintenance.
II. Advantages of Fully Automatic Operation
The equipment is equipped with an intelligent PLC touch-control system that features a simple and easy-to-understand interface. It allows users to pre-set and store multiple sets of sterilization process parameters. After initiating the process with a single button, the equipment can automatically complete the entire procedure—including heating, maintaining constant temperature, cooling, and pressure relief—without requiring extensive manual intervention. Throughout the entire process, critical parameters such as temperature, pressure, and sterilization time are displayed in real time. The system also supports data recording and traceability, meeting the standardization requirements of the food processing industry.
III. Core Performance Features
Uniform sterilization, protecting product quality: Utilizing a hot-water circulation and turbulence design, this system ensures an even temperature distribution throughout the can, minimizing local temperature differences. This not only delivers stable sterilization results but also reduces damage to food packaging, preserving the original taste and texture of the product. It is compatible with various types of sealed packaging.
Energy-efficient and highly adaptable: The double-layer tank can preheat hot water for recycling, reducing waste of both water resources and energy, and lowering long-term operational costs for businesses. The equipment is compatible with the installation and operating conditions commonly found in most food processing facilities, allowing it to be put into operation without complex modifications.
Safe and reliable, compliant with standards: The main body is made of food-grade stainless steel with smooth welds, offering excellent corrosion resistance and easy cleaning—fully meeting hygiene standards for food production. It is equipped with multiple protective mechanisms, including overtemperature alarms, overpressure relief valves, dry-run protection, and door safety interlocks, ensuring standardized operating procedures and reducing operational risks.
Durable and easy to maintain: The tank features a compact structure and high-quality materials, making it well-suited for long-term continuous production. The equipment design also takes maintenance convenience into account, with key components being easily disassembled and inspected, thereby reducing downtime for maintenance and ensuring uninterrupted production.
IV. Scope of Application
Widely used for sterilization treatment of various sealed packaged foods, covering:
- Vacuum-packed products: meat, braised foods, soybean products, poultry and egg products, etc.;
- Canned goods: fruit canned goods, vegetable canned goods, meat canned goods, mixed-grain canned goods, etc.;
- Sauce and seasoning category: hot pot base, chili sauce, broad bean paste, compound seasonings, etc.;
- Others: beverages, dairy products, pet food, deeply processed and sealed agricultural products, and more.
V. Product Value
This equipment simplifies the production process through fully automated operation, ensures product quality by providing uniform sterilization, reduces operating costs through energy efficiency and durability, and guarantees production safety with multiple layers of protection. It is well-suited to the scaled, standardized, and regulated production needs of food processing enterprises, helping companies enhance productivity, solidify their product quality foundation, and align with industry development trends.
Product Parameters
Project |
Unit |
1000# |
1200# |
1200# |
1200# |
1300# |
1300# |
The length of the cylinder |
Millimeter |
2400 |
2400 |
3200 |
4000 |
3600 |
4500 |
Total length |
Millimeter |
3900 |
4400 |
5200 |
6000 |
8800 |
6700 |
Total width |
Millimeter |
1400 |
1600 |
3500 |
1600 |
1800 |
1800 |
Total height |
Millimeter |
3200 |
3500 |
3500 |
3500 |
3800 |
3800 |
Capacity |
m3 |
2.2 |
3.2 |
4 |
4.9 |
5.3 |
6.5 |
Food basket |
One |
3 |
3 |
4 |
5 |
4 |
5 |
Air consumption |
Kg/batch |
115 |
180 |
230 |
280 |
300 |
370 |
Device power |
kilowatt |
8 |
14 |
14 |
14 |
21.5 |
21.5 |
Power consumption |
KW/h |
5 |
8 |
8 |
8 |
8 |
8 |
Set temperature |
1 45° |
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Test pressure |
0.44 megapascals |
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Design pressure |
0.35 megapascals |
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